Mechanical failure

Structural integrity and failure is an aspect of engineering that deals with the ability of a structure to support a designed structural load (weight, force, etc.) without breaking and includes the study of past structural failures in order to prevent failures in future designs.

Structural integrity is the ability of an item—either a structural component or a structure consisting of many components—to hold together under a load, including its own weight, without breaking or deforming excessively. It assures that the construction will perform its designed function during reasonable use, for as long as its intended life span. Items are constructed with structural integrity to prevent catastrophic failure, which can result in injuries, severe damage, death, and/or monetary losses.

Structural failure refers to the loss of structural integrity, or the loss of load-carrying capacity in either a structural component or the structure itself. Structural failure is initiated when a material is stressed beyond its strength limit, causing fracture or excessive deformations; one limit state that must be accounted for in structural design is ultimate failure strength. In a well designed system, a localized failure should not cause immediate or even progressive collapse of the entire structure.

Over a wide range of industrial sectors, the costs of unreliability and mechanical failure are generally 12 to 20% of a company's turnover.